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Engineering Research Excellence

Conceptual design, CAD, FEA, thermal and fluid analysis, optimisation and validation.

Engineering research

Innovative research, practical engineering solutions

An engineering thesis has to be right twice: the physics has to be modelled correctly, and the modelling has to be shown to be correct. Most of the questions in a viva are about the second of those.

The seven areas on the poster describe the arc of an engineering research project: conceptual design and analysis, CAD modelling and simulation, structural analysis using finite elements, thermal and fluid flow analysis, optimisation and parametric study, experimental design and validation, and technical reporting and documentation.

Every one of those stages produces something an examiner can question. Why this geometry simplification? Why this element type? Why this turbulence model? What was the mesh independence result? How does the simulation compare with the experiment, and where it disagrees, why? A model that gives a plausible answer without these checks is not yet a result.

We work in ANSYS, SolidWorks, Autodesk Inventor, MATLAB and COMSOL, and we document the work so that it can be reproduced. That means the CAD file, the mesh settings, the boundary conditions, the solver setup and the convergence history — not just a colourful contour plot.

Engineering Research Excellence
Engineering Research Excellence — innovative research, practical engineering solutions.
What is on the poster

Engineering work we take on

Six service areas from the poster, and the analyses inside each.

  • Conceptual design, requirement analysis and design-space definition
  • 3D CAD modelling, assembly and manufacturing drawings
  • Structural static analysis: stress, strain, deformation and factor of safety
  • Buckling, fatigue and fracture assessment
  • Modal and harmonic analysis for natural frequencies and vibration
  • Thermal analysis, steady state and transient, with heat-transfer coefficients justified
  • CFD for internal and external flow, pressure drop and heat transfer
  • Multiphysics coupling where thermal, structural and flow effects interact
  • Explicit dynamics for impact, drop and crash simulation
  • Mesh independence studies and solver convergence documentation
  • Design optimisation, design of experiments and parametric sweeps
  • Experimental design, instrumentation and validation against simulation

Verification, validation and why examiners ask about them

Verification asks whether you solved the equations correctly. Validation asks whether you solved the correct equations. They are different questions and both have to be answered. Verification is largely a numerical matter: mesh independence, time-step sensitivity, residual convergence, conservation checks. Validation is physical: comparison with an experiment, an analytical solution, or trusted published data.

A mesh independence study is not optional and takes an afternoon. Run the case at three or four mesh densities, plot the quantity of interest against element count, and show that it has stopped changing. Present that plot in the thesis. It answers a question the examiner would otherwise ask, and its absence suggests the result may be a meshing artefact.

Where validation data does not exist, say so and treat the result as a comparative study rather than an absolute prediction. Comparative conclusions — this configuration is better than that one under the same assumptions — are defensible even without validation. Absolute claims are not.

Isometric 3D meshed component with a stress colour ramp
Simulation results are delivered with the mesh, boundary conditions and convergence history behind them.
How the work runs

How an engineering project runs

1

Define the problem

Geometry, materials, loads, boundary conditions and the quantity you actually need. Written down before anything is modelled.

2

Model and mesh

CAD prepared and simplified with the simplifications justified, then meshed with quality metrics recorded.

3

Set up and solve

Material models, contacts, boundary conditions and solver settings, all documented so the run can be reproduced.

4

Verify

Mesh independence, convergence and sensitivity checks, presented as plots you can put straight into the thesis.

5

Validate

Comparison against experiment, analytical solution or published data, with discrepancies discussed rather than hidden.

6

Report

Results, figures, tables and a written interpretation, plus every project file so you can re-run and extend the work.

Documentation you can defend two years later

The most common problem we see with inherited simulation work is that nobody can say how it was set up. A results folder full of images with no record of the mesh, the material data or the boundary conditions is not reusable, and when a reviewer asks a question about it there is no answer.

Every project we deliver comes with a setup record: geometry version, simplifications made, mesh statistics, material properties with their source, boundary conditions, solver and convergence criteria, and the software version. It takes an extra hour and it is the difference between work you can build on and work you have to repeat.

You also receive the native project files. If you later need a parametric sweep or a different load case, you or another engineer can open the model and run it, rather than starting from the CAD again.

What it costs. Price depends on scope — the size of the dataset, the number of chapters, the journal you are aiming at. Send us the actual material on WhatsApp and you will get a figure for your work, not a price list.
What you receive
CAD model and manufacturing drawings
Meshed model with quality statistics
Documented boundary conditions and solver setup
Mesh independence and convergence plots
Result contours, plots and tables at publication resolution
Validation comparison against experiment or literature
Written technical report with interpretation
All native project files for future re-use
ANSYS WorkbenchFluentCFXIcepakSolidWorksAutodesk InventorCOMSOL MultiphysicsMATLABAbaqus
Questions

About this service

I have a design but no CAD model. Can you start from a drawing?

Yes. A dimensioned sketch, a photograph with a scale, or a technical drawing is enough to build a parametric CAD model. We confirm the geometry with you before any analysis, because an error there propagates through everything after it.

How do I know the simulation result is trustworthy?

You should not take it on trust, and neither should your examiner. That is why every project includes a mesh independence study, convergence evidence and, where data exists, a validation comparison. If none of these can be provided we tell you that the result should be presented as comparative rather than absolute.

Can you help with the experimental side too?

We help design the experiment, choose instrumentation and sample points, plan the measurement uncertainty analysis and interpret the results against the simulation. We do not run experiments in your laboratory on your behalf.

Which software will the work be in?

Whichever your department has a licence for, wherever possible, so that you can open and continue the work. If you have no licence we will tell you which parts can be done in free or student editions and where that limits the analysis.

How do I choose material properties when the datasheet is incomplete?

Use a published property set for the nearest standard grade, state the source explicitly, and run a sensitivity check on the property that matters most for your result. Reporting that a ten per cent change in modulus moves your answer by two per cent is far stronger than quoting a single number with no provenance.

Related work

Other things we are asked for alongside this

Simulation & Design Solutions

Simulation & Design Solutions

Structural, thermal, CFD, modal, impact and multi-physics analysis with optimisation.

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Thermal Analysis

Thermal Analysis

Steady-state, transient, conjugate heat transfer, thermal stress and cooling design.

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Physics Research Analysis

Physics Research Analysis

Theoretical modelling, experimental data interpretation, computation and validation.

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Free first consultation

Tell us what you are stuck on.

Send your topic, your dataset or one draft chapter. We will tell you honestly what it needs — before you pay anything. The first consultation is free.

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